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Discharge MachiningProduct PortfolioCNC Machined 52100 Steel Wobblers CNC Machined Greek Ascoloy Exhaust Deflector Inconel 718 Butterfly Disc & Shaft Assembly for the Aerospace Industry

Certifications AS 9100

OUR CONTINUING GOAL IS ZERO DEFECTS ON ALL OF YOUR PRODUCTS

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Grinding, Honing & Lapping Services

Tolerance Masters' full machine shop includes equipment for grinding, honing and lapping services, producing items like sleeves, valve plates and yokes. We are skilled in centerless, cylindrical, and flat grinding, and work to tight tolerances, with accuracy within 1 micron. Our machinery features a center feed, CNC functions, and integrates gaging & programming for maximum accuracy and efficiency.

Our grinding services can produce pieces up to 12" in outside diameter, and 8" inside diameter, with a maximum width of 6", maximum length of 40" and maximum height of 12". Inspection is done using an optical profilometer, bore gages and air gages, and Q.C. reports are available. We can reverse engineer pieces or assist with CAD and CAM design, as well. With the ability to machine most any metal or plastic, Tolerance Masters is the right fit for your grinding requirements.

Portfolio

CNC Machined 52100 Steel Wobblers

CNC Machined Greek Ascoloy Exhaust Deflector

Specifications

Industry Focus

Aerospace
Machine Tool
Marine

Medical
Military
Petrochem

Intended Application

Hydraulics
Fuel Systems

Bearings
Tooling/Fixtures

Industry Standards

ASTM
AS - 9100
Aerospace Industry Standard

ISO - 9001 - 2008
International Organization for Standardization

Part Types

Valves
Bushings
Liners
Crankshafts

Slides
Sleeves
Yokes
Pistons

Production Volume

Specialty Production Shop
Prototype
Low Volume
Small Run

High Volume
Large Run
Long Run
Large Scale Production Volume Run

Process

Angle Grinding
Centerless Grinding
Contour Creep Feed
Cylindrical Crush Form
Form Grinding
Deep Hole Grinding

Flat Grinding
High Speed Grinding
Internal and Inside Diameter

Multiple Diameters
Outside Diameter
Polishing
Precision Grinding
Radii Grinding
Regrinding
Taper Grinding

Automation Capabilities

Integrated Gaging & Programming
CNC
Single Clamping

Quality Control Inspections

CMM
Optical Profilometer
Camber Gage

Bore Gage
Air gage

Additional Services

CAD Design
CAM
Engineering
Q.C. Reports

Reverse Engineering
Spindle Grinding
Wheel Dressing

Material - Metals

Aluminum
Brass
Bronze
Carbide
Cast Iron
Colbalt
Copper
Gold
Hastelloy
HVOF Coatings
Inconel
Kovar
Lead
Magnesium

Molybdenum
Monel
Nickel
Niobium
Palladium
Platinum
Silver
Stainless Steel
Steel
Tantalum
Tin
Titanium
Tungsten
Zinc
Zirconium

File Formats

AutoCAD (DWG,DWZ)
BMP
Bit Mapped Graphics
DXF
Drawing Interchange Format, or Drawing Exchange Format
GIF
Graphics Interchange Format
IGES
Initial Graphics Exchange Specification, ANSI file format.
JPG or JEPG
Joint Photographic Experts Group
PDES

Product Data Exchange using STEP, Standard for the Exchange of Product Model Data. A standard format for exchanging data between
advanced CAD and CAM programs.
PDF
Portable Document Format
SolidWorks (SLDPRT,SLDDRW,SLDDRT)
STEP
Standard for the Exchange of Product Model Data
SurfCam (DSN)
TIFF
Tagged Image File Format

Part Diameter

Max: 12 in

Part Inside Diameter

Max: 8 in

Part Outside Diameter

Max: 12 in

Part Length

Max: 40 in

Part Width

Max: 6 in

Part Height

Max: 12 in

Part Weight

Roundness

Max: 1 µm

Surface Finish

4 Ra Round, 2 Ra

Concentricity

Max: 1 µm

Tolerance (+/-)

1 micron

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