CertificationsAS 9100SGS
OUR CONTINUING GOAL IS ZERO DEFECTS ON ALL OF YOUR PRODUCTS

Vertical Milling Services

Working on our vertical machining centers, Tolerance Masters offer vertical milling services with full 5-axis capability. Operating in a 40" x 20" x 18" work envelope, we use high speed steel, carbide, carbon steel, and cobalt HSS cutting tools including flat end and ball end mills, chamfer, face, and twist mills, reamers and taps. Our machines feature spindles and chucks, with variable spindle speeds, power-operated table feeds, and high-speed machining.

We are experienced in 3D part modeling for prototypes and specialty jobs, and also produce short runs to high volume jobs. For maximum efficiency, we are equipped for fully automated manufacturing and follow lean manufacturing processes, allowing us to save time and money for our customers. Some typical products we mill include turbine components, hydraulic components, construction equipment, bushings, fittings, spacers, and aerospace components, and just a few of the metals we can work with are stainless steel, aluminum, bass, and many more. Additionally, we work with plastics like acrylic, polycarbonate, ABS, and PTFE. Contact us today to learn more about our milling capabilities.

Vertical Milling Services Vertical Milling Services RFQ / RFI

Portfolio

CNC Machined 52100 Steel WobblersCNC Machined Greek Ascoloy Exhaust Deflector

Specifications

Industry Focus
  • Aerospace
  • Dental
  • Machine Tool
  • Marine
  • Medical
  • Military
  • Optical
  • Packaging/Converting
  • Pharmaceutical
Intended Application
  • Machine components
  • Engine components
  • Turbine components
  • Hydraulic components
  • Turbomachinery components
  • Construction equipment
  • Shafts
  • Forgings
  • Valves
  • Pins
  • Thread rod
  • Fasteners
  • Spindles
  • Sockets
  • Bushings
  • Spacers
  • Fittings
  • Standoffs
Vertical Milling Processes
  • Drilling
  • Boring
  • Counterboring
  • Countersinking
  • Pocketing
  • Profiling
  • Reaming
  • Tapping
Materials (Metals)
  • Alloy Steels
  • Aluminum
  • Beryllium
  • Brass
  • Bronze Alloys
  • Carbide
  • Carbon Steel
  • Cobalt
  • Copper
  • Iron
  • Lead
  • Magnesium
  • Molybdenum
  • Monel
  • Nickel
  • Palladium
  • Stainless Steel
  • Tin
  • Titanium
  • Tungsten
  • Zinc
Materials (Plastic Polymers)
  • ABS (Acrylonitrile Butadiene Styrene)
  • Acetal
  • Acrylic
  • Fiberglass Reinforced Plastics
  • Nylon
  • Phenolic
  • Polyamide-Imide
  • Polycarbonate
  • Polyetheretherketone (PEEK)
  • Polyetherimide
  • Polyethylene
  • Polyphenylene Sulfide
  • Polypropylene
  • Polystyrene
  • Polysulphone
  • PTFE (PolyTetraFluoroEthylene)
  • PVC (Polyvinyl Chloride)
  • PVDF (Polyvinylidene Fluoride)
Type of Milling Machines
  • Vertical Machining Centers
Cutters
  • Flat end mill
  • Ball end mill
  • Chamfer mill
  • Face mill
  • Twist mill
  • Reamer
  • Tap
Cutting Tools
  • High-speed steel (HSS)
  • Carbide
  • Carbon Steel
  • Cobalt High Speed Steel
Axes
  • 5
Type of Collet/ Adapter
  • Spindle- have a standardized spindle end
  • Chuck- used to attach chucks to milling machines having a standard spindle end
Vise
  • Plain
  • Swivel-type
Equipment Capabilities
  • Electric-drive motors
  • Coolant systems
  • Variable spindle speeds
  • Power-operated table feeds
  • High speed machining
Surface Finish
  • 16 ìin
Tolerances
  • .001" Position, .0001 Profile
Length
  • Max: 40 in
Width
  • Max: 20 in
Height
  • Max: 18 in
Production Volume
  • Specialty Production Shop
  • Prototype
  • Low Volume
  • Small Run
  • High Volume
  • Large Run
  • Long Run
  • Large Scale Production Volume Run
Lead Times Available
  • Quoted on job by job basis
Industry Standards
  • ASTM
  • AS - 9100
  • Aerospace Industry Standard
  • ISO - 9001 - 2008
  • International Organization for Standardization
Efficiency
  • Lights Out Manufacturing
  • Lean Manufacturing
File Formats
  • AutoCAD (DWG,DWZ)
  • BMP
  • Bit Mapped Graphics
  • DXF
  • Drawing Interchange Format, or Drawing Exchange Format
  • GIF
  • Graphics Interchange Format
  • IGES
  • Initial Graphics Exchange Specification, ANSI file format.
  • JPG or JEPG
  • Joint Photographic Experts Group
  • PDES
  • Product Data Exchange using STEP, Standard for the Exchange of Product Model Data. A standard format for exchanging data between
  • advanced CAD and CAM programs.
  • PDF
  • Portable Document Format
  • SolidWorks (SLDPRT,SLDDRW,SLDDRT)
  • STEP
  • Standard for the Exchange of Product Model Data
  • SurfCam (DSN)
  • TIFF
  • Tagged Image File Format

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