Wire Electrical Discharge Machining

With a focus on unique metal geometries, Tolerance Masters offers wire EDM machining services. Materials that we specialize in include carbides, titanium, high temperature steels, and other metals like cobalt and carbon steel. Our wire EDMs feature CNC 3-axis capabilities, with a maximum material thickness of 4" and a bed size of 20" x 10" X 12".

Tyipcal EDM applications include kidney pocket shaped configurations, tight hole shapes and slots. We are able to utilize down to .004" wire diameter, but most commonly use .008" to .010" wire size. Contact us for a quote on any job, from a prototype or short run, up to a large scale production order.

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Specifications

Processes
  • Wire Electrodischarge Machining (EDM)
Equipment Capabilities
  • CNC Control Capabilities
  • Coordinate Measuring Machines (CMM)
Industry Focus
  • Aerospace
  • Appliance
  • Industrial
  • Marine
  • Medical
  • Military / Mil-Spec
Intended Application
  • Machine components
  • Engine components
  • Turbine components
  • Hydraulic components
  • Turbomachinery components
  • Construction equipment
  • Shafts
  • Forgings
  • Valves
  • Valve Bodies
  • Pins
  • Thread rod
  • Liners
  • Spindles
  • Sockets
  • Bushings
  • Spacers
  • Fittings
  • Standoffs
  • Extrusion Dies
  • Fixtures
  • Form Tools
  • Injection Mold Components
Industry Standards
  • ASTM
  • AS9100c
  • Aerospace Industry Standard
  • ISO 9001:2008
  • International Organization for Standardization
Lead Times Available
  • Quoted on job by job basis
Materials (Metals)
  • Alloy Steels
  • Aluminum
  • Brass
  • Bronze Alloys
  • Carbide
  • Carbon Steel
  • Cobalt
  • Copper
  • Iron
  • Lead
  • Magnesium
  • Molybdenum
  • Nickel
  • Palladium
  • Stainless Steel
  • Tin
  • Titanium
  • Tungsten
Production Volume
  • Specialty Production Shop
  • Prototype
  • Low Volume
  • Small Run
  • High Volume
  • Large Run
  • Long Run
  • Large Scale Production Volume Run
File Formats
  • .asm
  • .bmp
  • .CATPart
  • .CATProduct
  • .cgr
  • .ckd
  • .ckt
  • .csv
  • .dib
  • .dwg
  • .dxf
  • .exp
  • .gif
  • .hmf
  • .hsf
  • .iges
  • .igs
  • .ipt
  • .jpg
  • .KVTSession
  • CAD
  • .mod
  • .model
  • .obj
  • .pdf
  • .pm
  • .prt
  • .ptn
  • .sab
  • .sat
  • .session
  • .sldprt
  • .srf
  • .step
  • .stl
  • .stp
  • .tif
  • .u3d
  • .xmt_text
  • x_b
  • x_t
  • xmt_bin
Additional Capabilities
  • CAD Design Services
  • CAM Programming Services
  • Complex Component
  • Honeycomb Machining
  • Glass Scales
  • High Speed Wire Feed
Wire Diameter
  • .004" up to .010"
Material Thickness
  • Max: 4 in
Bed Length
  • 12 in
Bed Width
  • 20" X height 20"  X 10"

Our Continuing Goal is Zero Defects on All of Your Products

International Traffic in Arms Regulations CompliantAS9100SGSVirtual Tour of our Facility