Wire Electrical Discharge Machining

With a focus on unique metal geometries, Tolerance Masters offers wire EDM machining services. Materials that we specialize in include carbides, titanium, high temperature steels, and other metals like cobalt and carbon steel. Our wire EDMs feature CNC 3-axis cutting movement glass scales, with a maximum material thickness of 4" and a bed size of 20" x 10" X 12".

Serving all industries, from marine to aerospace to medical, and more, some typical EDM applications and products include bushings, engine components, sleeves, counterweights, fixtures and tooling. Beyond our core wire EDM competencies, we offer additional capabilities like CAD design, CAM programming, complex component machining, honeycomb machining, monolithic component, and reverse engineering. Our shop meets ASTM, AS-9100, and ISO 9001:2008 standards as well, for increased confidence and quality assurance. Contact us for a quote on any job, from a prototype or short run, up to a large scale production order.

Portfolio

CNC Machined 52100 Steel Wobblers

CNC Machined Greek Ascoloy Exhaust Deflector

Specifications

Processes

Wire Electrodischarge Machining (EDM)

Equipment Capabilities

CNC Control Capabilities

Coordinate Measuring Machines (CMM)

Industry Focus

Aerospace
Appliance
Industrial
Marine

Medical
Military/Mil-Spec
Mining
Security Systems

Intended Application

Machine components
Engine components
Turbine components
Hydraulic components
Turbomachinery components
Construction equipment
Shafts
Forgings
Valves
Valve Bodies
Pins

Thread rod
Liners
Spindles
Sockets
Bushings
Spacers
Fittings
Standoffs
Extrusion Dies
Fixtures
Form Tools
Injection Mold Components

Industry Standards

ASTM
AS - 9100
Aerospace Industry Standard

ISO - 9001 - 2008
International Organization for Standardization

Lead Times Available

Quoted on job by job basis

Materials (Metals)

Alloy Steels
Aluminum
Brass
Bronze Alloys
Carbide
Carbon Steel
Cobalt
Copper
Iron

Lead
Magnesium
Molybdenum
Nickel
Palladium
Stainless Steel
Tin
Titanium
Tungsten

Production Volume

Specialty Production Shop
Prototype
Low Volume
Small Run

High Volume
Large Run
Long Run
Large Scale Production Volume Run

File Formats

AutoCAD (DWG,DWZ)
BMP
Bit Mapped Graphics
DXF
Drawing Interchange Format, or Drawing Exchange Format
GIF
Graphics Interchange Format
IGES
Initial Graphics Exchange Specification, ANSI file format.
JPG or JEPG
Joint Photographic Experts Group
PDES

Product Data Exchange using STEP, Standard for the Exchange of Product Model Data. A standard format for exchanging data between
advanced CAD and CAM programs.
PDF
Portable Document Format
SolidWorks (SLDPRT,SLDDRW,SLDDRT)
STEP
Standard for the Exchange of Product Model Data
SurfCam (DSN)
TIFF
Tagged Image File Format

Additional Capabilities

CAD Design Services
CAM Programming Services
Complex Component

Honeycomb Machining
Glass Scales
High Speed Wire Feed

Cutting Axis

3-Axis

Material Thickness

Max: 4 in

Bed Length

12 in

Bed Width

20" X height 20" X 10"

^ Back to top