Tolerance Masters offer borth horizontal and vertical milling services up to full 5-axis capabilities. Operating in a 25″ x 27″ x 60″ work envelope, we use high speed steel, carbide, carbon steel, and cobalt HSS cutting tools including flat end and ball end mills, chamfer, face, and twist mills, reamers and taps. Our machines feature spindles and chucks, with variable spindle speeds, power-operated table feeds, and high-speed machining.

We are experienced in 3D part modeling for prototypes and specialty jobs. Some typical products we mill include turbine, hydraulic components, and other cubed products. Contact us today to learn more about our milling capabilities.

PROJECT SHOWCASE

SPECIFICATIONS

Industry Focus
  • Aerospace
  • Dental
  • Machine Tool
  • Marine
  • Medical
  • Military
  • Optical
  • Packaging / Converting
  • Pharmaceutical
Intended Application
  • Machine components
  • Engine components
  • Turbine components
  • Hydraulic components
  • Turbomachinery components
  • Construction equipment
  • Shafts
  • Forgings
  • Valves
  • Pins
  • Thread rod
  • Fasteners
  • Spindles
  • Sockets
  • Bushings
  • Spacers
  • Fittings
  • Standoffs
Vertical Milling Processes
  • Drilling
  • Boring
  • Counterboring
  • Countersinking
  • Pocketing
  • Profiling
  • Reaming
  • Tapping
Materials (Metals)
  • Alloy Steels
  • Aluminum
  • Beryllium
  • Brass
  • Bronze Alloys
  • Carbide
  • Carbon Steel
  • Cobalt
  • Copper
  • Iron
  • Lead
  • Magnesium
  • Molybdenum
  • Monel
  • Nickel
  • Palladium
  • Stainless Steel
  • Tin
  • Titanium
  • Tungsten
  • Zinc
Materials (Plastic Polymers)
  • ABS (Acrylonitrile Butadiene Styrene)
  • Acetal
  • Acrylic
  • Fiberglass Reinforced Plastics
  • Nylon
  • Phenolic
  • Polyamide-Imide
  • Polycarbonate
  • Polyetheretherketone (PEEK)
  • Polyetherimide
  • Polyethylene
  • Polyphenylene Sulfide
  • Polypropylene
  • Polystyrene
  • Polysulphone
  • PTFE (PolyTetraFluoroEthylene)
  • PVC (Polyvinyl Chloride)
  • PVDF (Polyvinylidene Fluoride)
Type of Milling Machines
  • Vertical Machining Centers
Cutters
  • Flat end mill
  • Ball end mill
  • Chamfer mill
  • Face mill
  • Twist mill
  • Reamer
  • Tap
Cutting Tools
  • High-speed steel (HSS)
  • Carbide
  • Carbon Steel
  • Cobalt High Speed Steel
Axes
  • 5
Type of Collet / Adapter
  • Spindle- have a standardized spindle end
  • Chuck- used to attach chucks to milling machines having a standard spindle end
Vise
  • Plain
  • Swivel-type
Equipment Capabilities
  • Direct Electric-drive motors
  • Coolant systems
  • Variable spindle speeds
  • Power-operated table feeds
  • High speed machining Up to 1800 spindle
Tolerances
  • .001″ Position,  ±  .001″ Profile

Length
  • Max: 60 in
Width
  • Max: 27 in
Height
  • Max: 25 in
Production Volume
  • Prototypes that Lead into Program Production
  • Low Volume Batch Lots
  • Small Run
  • Medium to Large Scale Production Volume Run
Industry Standards
  • ASTM
  • AS9100D
  • Aerospace Industry Standard
  • ISO 9001:2008
  • International Organization for Standardization
Efficiency
  • Lights Out Manufacturing
  • Lean Manufacturing
File Formats
  • .asm
  • .bmp
  • .CATPart
  • .CATProduct
  • .cgr
  • .ckd
  • .ckt
  • .csv
  • .dib
  • .dwg
  • .dxf
  • .exp
  • .gif
  • .hmf
  • .hsf
  • .iges
  • .igs
  • .ipt
  • .jpg
  • .KVTSession
  • CAD
  • .mod
  • .model
  • .obj
  • .pdf
  • .pm
  • .prt
  • .ptn
  • .sab
  • .sat
  • .session
  • .sldprt
  • .srf
  • .step
  • .stl
  • .stp
  • .tif
  • .u3d
  • .xmt_text
  • x_b
  • x_t
  • xmt_bin